10 Ton Hydraulic Cylinder

A 10 ton hydraulic cylinder needs a bore of at least 88.3 mm at 160 bar, so the standard size is Ø100 mm, which pushes 12.8 tonnes. With the 250 bar option a Ø80 mm bore is enough and gives the same 12.8 t. Both results follow from D = √(4F / πp).

Fenitsa makes them in the standard FDH series of hydraulic cylinders (hydraulic rams, in British usage). Below: bore by pressure, pull per rod, flow, buckling, and the 700 bar jack difference.

Fenitsa FDH type hydraulic cylinders

What Bore Does a 10 Ton Cylinder Need?

A = F / (0.1 × p)D = √(4 × A / π)
Worked example — bearing press. A maintenance press pushes bearings off shafts with up to 10 t (98,066 N) on a power unit set to 160 bar. A = 98,066 ÷ 16 = 6,129 mm², so D = √(4 × 6,129 / π) = 88.3 mm. The next catalogue bore is Ø100 mm: 125.7 kN, or 12.8 t, a 28 % reserve.

On a 250 bar unit the bore drops to 70.7 mm, and Ø80 mm gives the same force from a lighter cylinder with 36 % less oil per stroke. The circuit must then be rated for 250 bar and the cylinder ordered with that option (standard: 160 bar working, 240 bar test).

Bore vs Pressure Table for 10 Tons

100, 160, 210 and 250 bar; metric tonnes and US tons (1 US ton = 0.907 t).

Bore needed for 10 t (98.1 kN) and 10 US tons (89.0 kN)
PressureTargetCalculated boreStandard boreForce of the standard boreReserve
100 bar10 tØ111.7 mmØ125 mm12.5 t+25.1 %
100 bar10 US tonsØ106.4 mmØ125 mm13.8 US tons+37.9 %
160 bar10 tØ88.3 mmØ100 mm12.8 t+28.1 %
160 bar10 US tonsØ84.1 mmØ100 mm14.1 US tons+41.3 %
210 bar (reference only)10 tØ77.1 mmØ80 mm10.8 t+7.6 %
210 bar (reference only)10 US tonsØ73.4 mmØ80 mm11.9 US tons+18.7 %
250 bar10 tØ70.7 mmØ80 mm12.8 t+28.1 %
250 bar10 US tonsØ67.3 mmØ80 mm14.1 US tons+41.3 %

A US “10 ton” load is 9 % lighter, so the same Ø100 mm cylinder has a 41 % reserve. The 210 bar rows are a reference only — Fenitsa rates cylinders at 160 bar, or 250 bar as an option. Every bore is in the hydraulic cylinder sizes chart.

Push vs Pull at 10 Tons

Push and pull of 10 t class cylinders
Bore / rodPressurePush (t)Pull (t)Pull (US tons)Area ratio φ
Ø100 / Ø56 mm160 bar12.88.89.71.46
Ø100 / Ø70 mm160 bar12.86.57.21.96
Ø80 / Ø45 mm250 bar12.88.89.71.46
Ø80 / Ø56 mm250 bar12.86.57.21.96

Pull acts on the ring around the rod, so it is always lower than push. The Ø70 mm rod pulls less than the Ø56 mm one but is 2.4 times stiffer in buckling. To pull a full 10 t — a puller, or a clamp that opens under load — use Ø125 / Ø70 mm (13.7 t at 160 bar) or Ø100 / Ø56 mm with the 250 bar option (13.7 t).

Stroke, Speed and Flow

Pump flow sets the speed: Q = A × v. The table assumes Ø100 / Ø56 mm and a 500 mm stroke, the longest standard step; strokes up to 5,000 mm are built.

Flow, power and stroke time, Ø100 / Ø56 mm at 160 bar
Rod speedExtend flow (L/min)Retract flow (L/min)Power (kW)Time for 500 mm (s)
0.05 m/s23.616.26.310.0
0.10 m/s47.132.312.65.0
0.20 m/s94.264.725.12.5

Stepping up to Ø125 mm “to be safe” costs 56 % more flow for the same speed — a bigger pump for no gain. Piston speed is limited to 0.5 m/s.

Buckling Check for Long Strokes

Pushing at full extension, the rod is a column with Euler load Fk = π² × E × I / Lk² (E = 210,000 N/mm²); a safety factor of 3.5 is common practice. Example: a lifting-table cylinder with rear clevis and rod eye (mounting factor 1), free length = 2 × stroke + an assumed 300 mm dead length.

Permissible push, Ø100 mm bore, pinned both ends
StrokeFree length (mm)Ø56 rod (t)Ø70 rod (t)Result for 10 t
400 mm1,10024.158.8Ø56 rod is enough
800 mm1,9008.119.7Needs the Ø70 rod
1,200 mm2,7004.09.8Neither — see below

At 1,200 mm even Ø70 mm is allowed only 9.8 t. Step up to Ø125 / Ø90 mm (26.7 t allowed; 10 t then needs 80 bar), or guide the table — see long stroke cylinders.

CNC operator machining a hydraulic cylinder component
CNC machining of cylinder components at Fenitsa’s plant.

Where 10 Ton Cylinders Are Used

  • Workshop presses

    Bearings, bushes and pins pressed in and out; short strokes, frequent cycles. Press cylinders

  • Lifting tables

    Vertical loads need a pilot-operated check or counterbalance valve on the cylinder, so the table cannot drop if a hose fails.

  • Fixtures and clamping

    Welding and machining jigs, where a short closed length often matters more than force.

  • Tippers and trailers

    Small tipping bodies; larger dump bodies use telescopic cylinders. Dump truck cylinders

Industrial (160–250 bar) vs Jack-Type (700 bar) 10 Ton Cylinders

Many “10 ton hydraulic cylinder” results are 700 bar jack-type cylinders, usually single acting with a hand pump. At 700 bar, 10 t needs only about Ø42.2 mm, and a 150 mm stroke takes 0.21 L of oil — a few pump strokes — against 1.18 L for a Ø100 mm industrial cylinder.

Jack-type and industrial 10 t cylinders compared
700 bar jack-typeIndustrial, 160–250 bar
Return strokeSpring or load return on most modelsOil in both directions
Power sourceHand pump or small electric pumpPower unit with directional valves
FixingBase, collar thread or saddleFlange, clevis, trunnion or foot
DutyOccasional lifting and service workContinuous machine cycles

For occasional lifting a jack is the right tool; a machine that cycles all day needs an industrial cylinder. Fenitsa builds the industrial type, rated 160 bar with a 250 bar option.

How to Order a 10 Ton Cylinder

The code reads FDH-[bore]-[stroke]-[mounting]-[seal]-[rod type]: a 500 mm lifting cylinder with rear clevis, NBR seals and Ck45 chrome rod is FDH-100-500-RSM-NS-CR, plus the rod diameter. Tell us the load, pressure and guidance, and we check pull and buckling before quoting. See FDH type and tie-rod cylinders.

Send Us Your Cylinder Data

Bore, rod, stroke, working pressure, mountings and quantity — or a drawing or photo of the cylinder you want to replace. Our engineers reply with a technical proposal and a quotation. info@fenitsa.com.

Request a Quote

10 Ton Hydraulic Cylinder – FAQ

Short answers from our engineers.

Can a Ø80 mm cylinder push 10 tonnes?

Only above the standard rating. A Ø80 mm piston needs 195 bar for 10 t, so it must be ordered with the 250 bar option, which gives 12.8 t. At 160 bar it pushes 8.2 t.

Is a 10 ton hydraulic ram the same as a 10 ton hydraulic cylinder?

Yes. “Hydraulic ram” is the usual British and Australian name for a hydraulic cylinder, so a 10 ton ram needs the same Ø100 mm bore at 160 bar.

Does 10 ton mean metric tonnes or US tons?

It depends on the market: 10 US tons are 9.07 t, and 10 tonnes are 11.02 US tons. A Ø100 mm cylinder at 160 bar covers both, with 12.8 t or 14.1 US tons.

How much pump flow does a 10 ton cylinder need?

With a Ø100 mm bore, 47.1 L/min for every 0.1 m/s of rod speed when extending; retracting needs less, because the rod fills part of that chamber.

Should a 10 ton cylinder be single or double acting?

Double acting if the rod must be driven back or has to pull. For a lifting table that gravity lowers, a single acting cylinder with one hose and a simpler valve is often enough.