Single Acting Hydraulic Cylinders

A single acting hydraulic cylinder uses oil pressure to move the piston in one direction only, usually to extend the rod. It has one working port. The rod returns under the weight of the load, an internal spring or an external force, while the unpressurised chamber breathes through a vent. It is the simplest cylinder to plumb.

Fenitsa builds single acting cylinders to order within the frame of its FDH series of hydraulic cylinders: Ø40–Ø200 mm bore, 160 bar working pressure (250 bar option) and strokes up to 5,000 mm. Plunger, spring-return and telescopic designs are quoted on request.

Fenitsa hydraulic cylinders

What Is a Single Acting Hydraulic Cylinder?

Hydraulically it is half of a double acting cylinder: oil enters one chamber only. In the usual push version that is the cap-end chamber, so pressure acts on the full piston area and the cylinder gives the highest push force its bore allows.

The rod-side chamber is open to atmosphere through a breather (item 14 in the drawing), so air moves in and out as the piston travels. On every return stroke it draws in air — and dust and moisture too, unless the vent is filtered, points downwards or is piped back to the tank.

Schematic cross-section of a single acting hydraulic cylinder with one oil port at the cap end, a breather on the rod side and numbered parts1234567891011121314151617
Single acting hydraulic cylinder: one oil port, rod side vented — Schematic drawing (not to scale).
  1. Rear cap (cap end)
  2. Rear clevis mounting
  3. Port A — cap end (full bore side)
  4. Barrel (honed cylinder tube)
  5. Tie rods and nuts
  6. Piston
  7. Piston seal
  8. Wear (guide) rings
  9. Piston rod (hard chrome plated)
  10. Front head (gland)
  11. Rod bearing (guide bush)
  12. Rod seal
  13. Wiper (scraper)
  14. Breather (vent) — rod side open to air
  15. Cushioning spear and adjusting screw
  16. Static O-rings
  17. Rod eye

Cap-side chamber — pressure acts on the full piston area

How It Works: Return by Load, Gravity or Spring

To extend, the directional valve connects the pump to the port. Oil fills the cap-end chamber and the rod moves out at v = Q / A with a force F = p × A, where A is the piston area — or the ram area in a plunger cylinder.

To retract, the valve connects the port to tank. The pressure falls and the rod is pushed back by the weight of the load, a built-in spring or the machine itself, while the oil returns through the same line. A 3/2 (three-way) valve is enough.

Return speed can only be controlled by throttling the return flow. Loads that lower under gravity need a flow control or counterbalance valve so they cannot run away; a spring return gives only the spring force, which pressure cannot increase.

Types of Single Acting Hydraulic Cylinders

Types of single acting hydraulic cylinder
TypeReturn byArea that sets the forceTypical use
Plunger (ram)Load or gravityRam diameterPresses, heavy lifting, jacks
Spring returnInternal springPiston area minus spring forceShort strokes: clamping, holding
Load (gravity) returnWeight of the loadFull piston areaVertical lifts, platforms, tailgates
Single acting telescopicWeight of the loadEach stage in turnTipper trucks, dump trailers

A plunger cylinder has no piston: the ram seals at the gland and its diameter sets the force, so it suits large push loads that gravity returns, as in presses and lifts. A spring return works in any position, but the spring costs length and force, so strokes stay short. Load-return and telescopic cylinders need the load on the rod at all times, so they work vertically or steeply inclined.

Available Bores and Strokes

The FDH catalogue frame within which Fenitsa builds single acting cylinders.

  • BoreØ40–Ø200 mm
  • RodØ25–Ø125 mm
  • Working pressure160 bar (test 240 bar)
  • Optional pressure250 bar
  • Standard strokes100–500 mm, 100 mm steps
  • Maximum stroke5,000 mm
  • Max piston speed0.5 m/s
  • Temperature−20 °C to +80 °C
FDH bores: rod options, rod-end threads and oil volume
Bore (mm)Piston area (cm²)Rod options (mm)Rod-end threadOil per 100 mm stroke (L)
Ø4012.625 / 28M16×1.50.13
Ø5019.628 / 30 / 36M20×1.50.20
Ø6331.236 / 45M27×20.31
Ø8050.345 / 56M33×20.50
Ø10078.556 / 70M42×20.79
Ø125122.770 / 90M48×21.23
Ø160201.190 / 100M64×32.01
Ø200314.2110 / 125M80×33.14

The last column is the oil the pump delivers per 100 mm of stroke — the whole volume per cycle, since only one chamber fills. Tubes are honed St52BK+S steel; rods are Ck45 with hard chrome of at least 20 µm and f7 tolerance, with hardened-and-chromed or stainless rods as options. Seals are NBR or Viton; special seals cover −30 °C … +200 °C. Every cylinder is tested for internal and external leakage. Series data: FDH type hydraulic cylinders.

Hydraulic cylinder assembly at the Fenitsa plant
Cylinder assembly at Fenitsa’s plant.

Push Force Table: Ø40–Ø200 mm at 100, 160 and 250 bar

F [N] = p [bar] × 0.1 × A [mm²]A = π × D² / 4t = N / 9,806.65
Single acting hydraulic cylinder push force: kN, metric tonnes-force and lbf
BorekN at 100 bart at 100 barlbf at 100 barkN at 160 bart at 160 barlbf at 160 barkN at 250 bart at 250 barlbf at 250 bar
Ø4012.61.282,82520.12.054,52031.43.207,063
Ø5019.62.004,41431.43.207,06349.15.0111,035
Ø6331.23.187,00849.95.0911,21377.97.9517,520
Ø8050.35.1311,30080.48.2018,080125.712.8128,250
Ø10078.58.0117,656125.712.8128,250196.320.0244,141
Ø125122.712.5127,588196.320.0244,141306.831.2868,971
Ø160201.120.5045,201321.732.8072,321502.751.26113,001
Ø200314.232.0470,626502.751.26113,001785.480.09176,565

250 bar is Fenitsa’s optional rating and the highest pressure listed; the standard series works at 160 bar. 100 bar = 1,450 psi · 160 bar = 2,321 psi · 250 bar = 3,626 psi.

Example: a Ø100 mm cylinder at 160 bar pushes 125.7 kN — 12.81 t or 28,250 lbf. Deduct seal friction and, on a spring return, the spring force, and leave a margin above the load. For a plunger cylinder read the ram diameter as the bore. Other sizes: hydraulic cylinder force calculator.

What Is the Difference Between Single and Double Acting Hydraulic Cylinders?

A single acting cylinder is powered one way and returned by the load or a spring; a double acting cylinder is powered both ways by oil.

Single acting vs double acting hydraulic cylinder
FeatureSingle actingDouble acting
Oil portsOne, plus a breatherTwo: A and B
Directional valve3/2 (three-way)4/2 or 4/3 (four-way)
Powered strokesOne, normally pushPush and pull
Return strokeLoad, gravity or springOil on the annulus
Return speedThrottled return flow onlyMetered both ways
MountingVertical for load returnAny position
Rod-side chamberVented to airFull of oil, sealed
Holding a loadIn one directionIn both directions

Choose single acting when the load always returns the rod and no pull is needed: one hose and a simpler valve. Otherwise choose a double acting hydraulic cylinder.

Typical Applications

  • Tippers and dump bodies

    The body’s weight lowers it, so the hoist only lifts. See dump truck cylinders.

  • Presses

    Plunger cylinders press down and return by the ram’s weight or by return cylinders. See press cylinders.

  • Lifts and platforms

    Lifting tables lower under the load through a lowering-speed valve. See heavy-load cylinders.

  • Jacks and clamping

    Short rams for jacking; spring-return cylinders for clamping.

Mounting Options

FDH mounting dimensions follow CETOP RP 58 H. The mountings are front flange (FFM), rear flange (RFM), rear clevis (RSM), rear clevis with spherical bearing (RHM), rod-end clevis (FSM), rod-end spherical (FRM), centre trunnion (CTM) and foot (FMM); front and rear trunnions are also listed.

For a load-return cylinder, pivots at both ends let the cylinder follow the load without side load, while a flange suits a slide guided by the machine. Keep the breather where it cannot be flooded. All parts: hydraulic cylinder mounts and rod ends.

How to Order a Single Acting Cylinder

  • Load and returnForce to push, return by load, gravity or spring, and the mounting angle.
  • PressureWorking pressure of your power unit: 160 bar standard, 250 bar option.
  • Bore and strokeOr let us size the bore. Standard strokes 100–500 mm in 100 mm steps; others up to 5,000 mm.
  • MountingsMounting codes, pin diameters and retracted length between pin centres.
  • Seals and rodNBR or Viton; Ck45 chrome, hardened and chromed, or stainless rod.
  • ReplacementMeasure the old cylinder first: how to measure a hydraulic cylinder.

The FDH ordering code combines these as FDH-[bore]-[stroke]-[mounting]-[seal]-[rod type]. Fenitsa provides 10 years of service and spare-parts support for its hydraulic cylinders.

Send Us Your Cylinder Data

Bore, rod, stroke, working pressure, mountings and quantity — or a drawing or photo of the cylinder you want to replace. Our engineers reply with a technical proposal and a quotation. info@fenitsa.com.

Request a Quote

Single Acting Hydraulic Cylinder – FAQ

Short answers from our engineers.

How does a single acting hydraulic cylinder retract?

By an external force. When the valve opens the port to tank, the weight of the load, a built-in spring or the machine pushes the rod back and the oil returns to the reservoir. Vertical loads need a flow control or counterbalance valve to limit the lowering speed.

How many hydraulic lines does a single acting cylinder need?

One. The same hose carries oil in on the working stroke and back to tank on the return. The other chamber breathes through a vent, which should be filtered or piped to the tank.

What is a ram (plunger) cylinder?

A single acting cylinder without a separate piston: the rod, or ram, is the working element and seals at the gland, so its diameter sets the force. Plunger cylinders carry heavy push loads in presses, lifts and jacks.

How much force does a single acting hydraulic cylinder produce?

Pressure times piston area. A Ø100 mm cylinder at 160 bar pushes 125.7 kN, about 12.81 tonnes-force or 28,250 lbf, before friction and any spring force are deducted.

Can a double acting cylinder be used as a single acting cylinder?

Yes. Feed the cap-end port only and connect the rod-end port to a breather filter or back to the tank, so the rod side breathes without drawing in dirt.

Can a single acting cylinder be mounted horizontally?

Only with a spring return or another mechanism that pushes the rod back. A load-return cylinder relies on gravity, so it must work vertically or steeply inclined.

Does Fenitsa build single acting hydraulic cylinders to order?

Yes, within the FDH catalogue frame: Ø40–Ø200 mm bore, 160 bar working pressure with a 250 bar option, and strokes up to 5,000 mm. Other designs are quoted on request.