Hydraulic Cylinders for Dump Trucks

A tipper body must be lifted from flat to a steep angle with the full payload on board — and the force needed is highest at the very start, when the geometry is least favourable. That is why most tipper hoists are multi-stage telescopic cylinders.

Fenitsa builds telescopic cylinders for dump trucks, tipping trailers and refuse bodies, sized per project for the payload, body length and tipping angle.

Telescopic tipper cylinder for dump truck

Tipper Hoist Types

Tipper hoist arrangements
ArrangementWhere the cylinder sitsCharacteristics
Front-end telescopicBetween cab and body frontLongest stroke, best leverage, most common on trucks
Underbody telescopicUnder the bodyShorter, protected position; needs more force
Underbody scissor / directUnder the body with linkageCompact, used on light tippers and trailers

How Stage Force Changes

Illustration for a 4-stage single-acting cylinder at 180 bar.

Force per stage
StageForce kNForce t
Stage 1 (Ø159 mm)35736.4
Stage 2 (Ø139 mm)27327.9
Stage 3 (Ø119 mm)20020.4
Stage 4 (Ø99 mm)13914.1

The largest stage lifts first, when the load is heaviest; as the body rises and the load shifts toward the hinge, the smaller stages need less force. Sizing therefore starts from the start-of-lift force and the smallest stage’s capacity at the end of the stroke. See the telescopic hydraulic cylinder page.

Selection and Safety Points

  • Payload and body lengthDetermine the start-of-lift force and required stroke.
  • Tipping angleSets the total stroke and number of stages.
  • Side stabilityTipping on uneven ground loads the extended stages sideways — keep ground level and use stabilisers where available.
  • Single-acting returnMost tippers return under body weight; control the lowering speed with the valve.

Which Fenitsa Cylinder Fits Which Function?

Recommended Fenitsa series
FunctionSeriesWhy
Front-end tipper hoistTelescopicMulti-stage stroke from a short closed length
Underbody hoistTelescopic / CustomProtected position, more force
Tailgate and auxiliary functionsTHSCompact welded cylinders

Inspection Routine

What to check, and how often, in this application.

  • DailyCheck stages for oil film and damage before tipping.
  • WeeklyGrease top and bottom mountings.
  • MonthlyInspect stage wipers and look for scoring on each stage.
  • YearlyCheck for drift with the body raised and chocked; reseal if needed.

Hydraulic Cylinders for Dump Trucks – FAQ

Why are tipper cylinders telescopic?

They deliver a long stroke from a short closed length that fits between cab and body.

How many stages does a tipper cylinder need?

It depends on body length, tipping angle and mounting space — typically 3 to 5 stages on trucks.

Is a tipper cylinder single or double acting?

Most are single-acting and lower under the body’s weight; double-acting versions give powered return.

Can you replace an existing tipper cylinder?

Yes — send closed length, stroke, number of stages, stage diameters and mountings, or the old cylinder.

Send Your Application Data

Bore, rod, stroke, pressure, mountings and quantity — or a drawing or photo of the existing cylinder. We reply with a technical proposal and quotation from our plant in Konya, Türkiye.

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